ALUMINIUM MASTER
ALLOYS/ HARDENERS
Aluminium based master alloys are used in Aluminium wrought alloys and foundry alloys for composition adjustment and achieve desired properties. Master alloys are available in a wide range of composition and product forms.
Product Range :
- Aluminium – Copper
- Aluminium – Chromium
- Aluminium – Iron
- Aluminium – Magnesium
- Aluminium – Manganese
- Aluminium – Nickel
- Aluminium – Strontium
- Aluminium – Titanium
Benefits:
Dissolve rapidly with Alloying elements quickly going into solution at relatively low temperature, results in:
- Lower energy Consumption
- Minimum gas pickup
- Reduced Dross formation
- Improved yields – i.e. lower melting loss.
- Longer furnace ( refractory) Life
Physical Form:
Waffle Plates, Piglets, Ingots and Tablets.
ALUMINIUM GRAIN REFINERS
Aluminium – 5% Titanium – Boron ( Tibal)
The controlled addition of Ti B Al Grain Refiners to molten aluminium releases nuclear particles that promote equiaxed, fine grain structures throught the cast alloy, thus avoiding formation of Columnar crystals. Casting speed can also be increased.
Shape: Cut Rods, Piglets, Tablets.
Benefits:
• These Grain refiners are used to refine /reduce grain size and distribution. This results in improved Mechanical Properties and reduces porosity.
• Ensures homogeneity of Alloying elements.
• Improvement in Feeding.
• Better Pressure tightness and machinability.
• Economical and Environment friendly – No fumes during usage.
ALUMINIUM MODIFIERS:
Aluminium -Strontium is available in tablet & rod form and elements percentage of Al- 5% Sr & 10% Sr.
The purpose of Modifying eutectic and hypo-eutectic Al- Si alloys is to change the Silicon phase from accicular to Spheroidal or globular form. The ” Modified” structure results improved mechanical properties in both as cast and heat treated condition. Strontium is Permanent Modifier.
Benefits of modified structure include :
-
- Improved mechanical properties.
- The recovery of Strontium from a master alloy is both higher and more reproducible.
- Improved surface finish.
- Reduced Tendency for hot tearing.
- Improving efficiency of heat treatment.
- dissolves quitely without Smoke and environmentally safe.
ALTIB /TIBAL /TIBORE COIL
Altek Metalcasters TIBAL Coil is designed for the Continuous Grain refinement for addition into metal transfer launder in continuous or semi continuous grain refining within 1-2 minutes addition. This coil is Commonly used in Aluminium Cast houses and Aluminium Extrusion industry.
Specification:
Titanium : 4.5 to 5.5%
Boron: 08-1.2 %
Iron : 0.30 Max,
Silicon : 0.20 Max
Coil Size : Rod dia 9.5mm+- 0.5 mm.
Coil ID: 355mm
Coil OD : 720 mm
Coil Width: 300 mm
Coil Weight : 180 to 200 Kgs
Customised weight of coil will also be supplied.
Benefits:
- Reduced Billet Cracking : Fine grain provides a complex network of Grain boundries, reducing the tendency of crack initiation and propagation. This results in virtual elimination of centerline cracking in DC- Cast billets even at high casting speeds.
- Improved mechanical Properties
- Better surface finish.